塑料(liào)材料在生活中所占比例越來越(yuè)高,而對於其質量的要求也越來越高,注塑成型作為重要的生產手段,對技術的提高也越來越迫切,而(ér)注塑成型製品的(de)影響因素較(jiào)多,但注塑成型加工工藝條(tiáo)件是重要的影響因素之一,那麽工藝參數對於(yú)塑料模具製品性能的影響是怎樣的?
The proportion of plastic materials in life is higher and higher, and the requirements for their quality are higher and higher. As an important means of production, injection molding is more and more urgent to improve technology. There are many influencing factors of injection molding products, but the processing conditions of injection molding are one of the important influencing factors. What is the impact of process parameters on the performance of plastic mold products?
傳統的模具設計和工(gōng)藝參數(shù)設置主要依賴於設計者的經驗和技(jì)巧,模具設計的合(hé)理性隻有靠反複的試模和修模,工藝參數的設置也隻(zhī)能靠反複(fù)的試模(mó)來進行修改,缺乏科學依據(jù),生產周期長,成本高,質量也難以保證。
The traditional mold design and process parameter setting mainly depend on the experience and skills of the designer. The rationality of mold design only depends on repeated mold trial and repair, and the setting of process parameters can only be modified by repeated mold trial. It lacks scientific basis, long production cycle, high cost and difficult to guarantee the quality.

而對成型過程進行模擬,在模具製造之前就可發現設計(jì)中(zhōng)的問題,使模具設計和工藝參數設置建立在科學的分析基礎之上,可縮短生產周期(qī),提高製品質量。隨著對製品質量要求(qiú)的提高,對成(chéng)型(xíng)過程進(jìn)行預測己經成(chéng)為設計不可缺少的環節。因此,建立注塑(sù)成型過程熔體在模腔中流動和傳熱的數學模型,並采用數(shù)值仿真方法實現成型過程的模擬具有重要的意義。
By simulating the forming process, the problems in the design can be found before the mold manufacturing, so that the mold design and process parameter setting are based on scientific analysis, which can shorten the production cycle and improve the product quality. With the improvement of product quality requirements, the prediction of forming process has become an indispensable link in design. Therefore, it is of great significance to establish the mathematical model of melt flow and heat transfer in the mold cavity in the injection molding process, and use the numerical simulation method to simulate the molding process.
由於成型過(guò)程的工藝參(cān)數直接決定了熔體在模腔中的流動狀態,對製品質量有著很直接很深遠(yuǎn)的影響,因此找到製(zhì)品成型的很優工藝條件,對成(chéng)型過程進(jìn)行工藝控製,是提高塑料製品質量的有效途徑。
Because the process parameters of the molding process directly determine the flow state of the melt in the mold cavity and have a very direct and far-reaching impact on the product quality, finding the excellent process conditions for product molding and controlling the molding process is an effective way to improve the quality of plastic products.
山東模(mó)具製(zhì)造廠家認為(wéi)這是因為成型過程中,精(jīng)密的成型機械、合理的(de)模具設計和優良的材料性能隻有在合理(lǐ)的成型工藝設置下才能體現出來另一(yī)方麵,成型機械、模具(jù)設計和材料性能的缺陷(xiàn)有時可通過合適的成型工藝設(shè)置來彌補。由此可見,注塑成型工藝對(duì)製品質量(liàng)有著關重要(yào)的作用。
Shandong mold manufacturers believe that this is because in the molding process, the precise molding machinery, reasonable mold design and excellent material performance can only be reflected under the reasonable molding process setting. On the other hand, the defects of molding machinery, mold design and material performance can sometimes be made up through the appropriate molding process setting. It can be seen that injection molding process plays a vital role in product quality.
注塑成型加工工藝條件對塑料製品的表觀和力學(xué)性能造成影響,每一個工藝條件參數(shù)都相(xiàng)互影響並不是獨立的,有些製品的缺陷(xiàn)是相(xiàng)互影響的結果(guǒ)。所以要想更好的保證注塑產品後的質量就要多多了解相關問題(tí),可以來網站
www.lsjtcyjt.cn進行谘詢。
Injection molding process conditions affect the apparent and mechanical properties of plastic products. Each process condition parameter affects each other, which is not independent. The defects of some products are the result of mutual influence. Therefore, if you want to better ensure the quality of injection molded products, you need to know more about relevant problems. You can visit www.lsjtcyjt.cn Com.