每個注塑模(mó)具都應配(pèi)備履曆卡,詳細記錄和統計其(qí)使用、保養(潤滑、清潔、防鏽)和損壞情況。在此基礎上(shàng),您可以了解(jiě)哪些零(líng)部件已經損壞以及(jí)磨損過程。為發(fā)現和問題(tí)提供信息(xī),以及模具(jù)的成型工藝參數和產(chǎn)品使用的材料,以縮短模具的試運行時間,提高生產效率。
Each injection mold shall be equipped with a resume card to record and count its use, maintenance (lubrication, cleaning, rust prevention) and damage in detail. On this basis, you can understand which parts have been damaged and the wear process. Provide information for finding and solving problems, as well as mold forming process parameters and product materials, so as to shorten the trial run time of the mold and improve production efficiency.
其次(cì),加工企業(yè)應在(zài)注塑機和注(zhù)塑模(mó)具的正(zhèng)常運行下測試(shì)模具的各項性能,測(cè)量成型後塑件(jiàn)的尺寸。通過這些信息,可以確定模具(jù)的當前狀態。如果有狀態,找出型腔、型芯、冷卻係統和分型(xíng)麵等的損壞情況,根據塑件提供的信息,可以判斷(duàn)模具(jù)的損(sǔn)壞狀(zhuàng)態和維修(xiū)措施。
Secondly, the processing enterprise should test the performance of the mold under the normal operation of the injection molding machine and the injection mold, and measure the size of the molded plastic parts. With this information, the current status of the mold can be determined. If there is a state, find out the damage of the cavity, core, cooling system and parting surface. According to the information provided by the plastic parts, you can judge the damage state and maintenance measures of the mold.
需要跟蹤和檢測(cè)注塑模(mó)具的幾個重要部位:頂出件和導向件的作用是保證模具的(de)開合運動和塑件的(de)頂(dǐng)出。如果任(rèn)何部件因損壞而卡住,則這導致生產停止。因此,模具頂針和導柱應經(jīng)常潤滑(必須(xū)選擇合適(shì)的潤滑劑),並定期檢查頂針和導柱是否(fǒu)有變形和表麵損(sǔn)傷。
It is necessary to focus on tracking and testing several important parts of the injection mold: the ejector and guide parts are used to ensure the opening and closing movement of the mold and the ejection of the plastic parts. If any part gets stuck due to damage, this causes production to stop. Therefore, the ejector pin and guide post of the die should be lubricated frequently (appropriate lubricant must be selected), and the ejector pin and guide post should be checked regularly for deformation and surface damage.

更換時間完成——經過一個生產周期後,應(yīng)在模具(jù)的工作麵、運動和導向部件上塗抹的防鏽油,並特別注意與齒輪、齒條模和彈簧模的軸承(chéng)部件的(de)彈力強大的保護,確保(bǎo)它始終(zhōng)處於工作狀態;
Completion of replacement time - after a production cycle, professional anti rust oil shall be applied to the working surface, moving and guide parts of the die, and special attention shall be paid to the strong elastic protection of the bearing parts of the gear, rack die and spring die to ensure that they are always in working condition;
隨著生產(chǎn)時間(jiān)的(de)不斷延長(zhǎng),冷卻通道容易沉積水垢、鐵鏽、淤(yū)泥(ní)和(hé)藻類等,使冷卻通(tōng)道的截麵減小,冷卻通道變(biàn)窄,大大降低了冷卻液與冷卻液之間的熱交換模具。因此(cǐ),應注意流(liú)道的(de)清潔(jié)。對於熱流道模具來說,加(jiā)熱(rè)和控製係統的維護有利於防止生產故障,所以尤(yóu)其是重要的。因此,在(zài)每(měi)個生產周(zhōu)期(qī)後,模具上的帶狀加(jiā)熱器、棒狀加熱器、加熱探頭和熱電(diàn)偶都應該用歐姆表測量。如(rú)有損壞,應及時更換。
With the continuous extension of production time, the cooling channel is easy to deposit scale, rust, sludge and algae, which reduces the cross section of the cooling channel and narrows the cooling channel, greatly reducing the heat exchange between the coolant and the coolant. Therefore, pay attention to the cleaning of the flow passage. For hot runner mold, the maintenance of heating and control system is helpful to prevent production failure, so it is particularly important. Therefore, after each production cycle, the strip heater, rod heater, heating probe and thermocouple on the die should be measured with an ohmmeter. In case of any damage, it shall be replaced in time.
濟南注塑加工人員認為這樣的話,與模具履曆比對,做好記錄,以便及時發現問題,采取對策。隻(zhī)有將注塑模具(jù)保持在原位,才(cái)能不損壞模具的使用壽命。否則,再好的模(mó)具(jù),也有可能提前報廢。
Jinan injection molding processing personnel think that if this is the case, compare it with the mold resume and make records, so as to find problems in time and take countermeasures. Only by keeping the injection mold in place can the service life of the mold not be damaged. Otherwise, no matter how good the mold is, it may be scrapped in advance.
此外注塑(sù)模具(jù)廠往(wǎng)往無法一次性完成模具加(jiā)工(gōng)。一個模具要(yào)經(jīng)過反複的試製和修改階段,所以試(shì)製(zhì)成本是模具的一項基本成本零件。計算試模成本時,我們要考慮三個方麵,人工、機器、橡膠成本。更多相關內容的(de)了解您可(kě)以來我(wǒ)們網站(zhàn)
www.lsjtcyjt.cn進行谘詢!
In addition, injection mold factories are often unable to complete mold processing at one time. A mold has to go through repeated trial production and modification stages, so trial production cost is a basic cost part of the mold. When calculating the trial mold cost, we should consider three aspects: labor, machine and rubber costs. For more information, you can visit our website at www.sdlqmj Com for consultation!