我們先要了解一個基(jī)本問題,什麽是模具成本,模具(jù)成本是模具材料成本加上加工(gōng)費和稅金的總和。當然,還有人(rén)工成(chéng)本(běn)。可以認為人(rén)工成本包含在加工技術成本(běn)中。當然,還有一(yī)些工業設計成本。那麽(me)該如何節省模具生產的成本呢?下麵和濟(jì)南模具製造廠家一起(qǐ)來了解一下吧!
We must first understand a basic problem, what is the mold cost, mold cost is the sum of mold material cost plus processing fees and taxes. Of course, there are also labor costs. It can be considered that the labor cost is included in the processing technology cost. Of course, there are also some industrial design costs. So how to save the cost of mold production? The following and Jinan mold manufacturers to understand it!
1、產品設計是否可以合理,如何發(fā)展成為影響模(mó)具成本的很重要的因素。如(rú)果產品結構設計不(bú)合理,對(duì)於模具企(qǐ)業來(lái)說,就是一種很糟糕的情況。使所設計的產品盡可能選擇適(shì)合模具工程,不要增加模(mó)具生產的難度和成本。
1. Whether the product design can be reasonable and how to develop become a very important factor affecting the mold cost. If the product structure design is unreasonable, it is a very bad situation for mold enterprises. So that the design of products as far as possible to choose suitable for mold engineering, do not increase the difficulty and cost of mold production.
2、產品設計變更模具。模(mó)具製造廠家經常會遇到這樣的情況,在一個項目(mù)中,模(mó)具剛剛設計好,模(mó)架剛訂購回來,客戶的設計變更(gèng)通知就會來,如果是小的(de)變更,不(bú)影響模(mó)具的整體結(jié)構是沒關係的。有時改變嚴重,產品的形狀發生(shēng)變化,甚模具框架需要重新排序。成本會(huì)大大(dà)增加。因此,設計變更應(yīng)盡量減少。
2. Product design change mold. Mold manufacturers often encounter such a situation. In a project, the mold has just been designed and the mold base has just been ordered. The customer's design change notice will come. If it is a small change, it doesn't matter if it doesn't affect the overall structure of the mold. Sometimes the change is serious, the shape of the product changes, and even the mold frame needs to be reordered. The cost will increase greatly. Therefore, design changes should be minimized.
3、模具設計是否完善,模具設計的合理性和(hé)可加工性,有很多模擬方法(fǎ),如模具流動分析、模具結構動(dòng)態分析、試製產品與設計(jì)產品的三維對比分析等,可(kě)以控製模具設(shè)計不合(hé)理造(zào)成(chéng)的成(chéng)本不斷(duàn)增加。
3. There are many simulation methods, such as mold flow analysis, mold structure dynamic analysis, three-dimensional comparative analysis between trial product and designed product, to control the increasing cost caused by unreasonable mold design.
4、控製試模次數。很多模(mó)具製造廠家都是從接到訂單到模具合格(gé)後發往客(kè)戶的天數來計算模具加工費的。如果模具經過多次試驗後仍不能交付,除了合同規定的罰款外,模具在工廠停留的天數越多,加工費就越高。當然,模具試(shì)用的成本也是比較高(gāo)的(de)。
4. Control the times of mold test. Many mold manufacturers calculate the mold processing fee from the number of days from receiving the order to passing the mold to the customer. If the mold can not be delivered after many tests, in addition to the penalty stipulated in the contract, the more days the mold stays in the factory, the higher the processing fee. Of course, the cost of mold trial is relatively high.
以上就是濟(jì)南模(mó)具製造廠家給您介紹的模具製(zhì)作如何控製成本,如果你還想了(le)解其他方麵的內容,歡迎來(lái)谘詢我們。
The above is Jinan mold manufacturers to introduce you how to control the cost of mold making, if you want to know other aspects of the content, welcome to consult us.