In general, the workpiece will deform after heat treatment. Some surfaces are concave, some surfaces are convex, and the hardness is hard. Some inclined tops are seriously deformed, which is more difficult to process. The larger and thicker the workpiece, the less deformation, and it is easier to process

一般情況（kuàng）下，工件通過熱處理後會變形，有的麵凹，有的麵凸，硬度較硬，有的斜頂變形（xíng）嚴重，加工較困難，工件越大越厚反而變形較少，加工（gōng）起來（lái）比較（jiào）容易，所以要根據工件的大小（xiǎo）來確定加工的方式。

Generally, the workpiece will be deformed after heat treatment. Some surfaces are concave, some are convex, and the hardness is hard. Some inclined tops are seriously deformed, which makes it difficult to process. The larger and thicker the workpiece, the less deformation, and it is easier to process. Therefore, the processing method should be determined according to the size of the workpiece.

在塑（sù）膠模具前後模仁（rén）、滑塊、耐模板等通過大水磨加工開粗，鋼料的餘量一般（bān）都會在50-60絲（sī）左右餘量，在塑膠模具中模仁、滑塊的精度要求（qiú）相當高，所以在對工（gōng）件的加工前（qián），先對工件各個部位的尺寸進行（háng）卡數，看（kàn）餘量是否充足和（hé）均衡，尤其（qí）有台階的工件一定要卡仔細，做到心中有數合理加班工件的幾個麵，從而避免一個麵的餘量多碾磨，而造成其它的麵餘量不足，導（dǎo）致工件直接報（bào）廢。

Before and after the plastic mold, the mold kernel, sliding block and resistant template are roughened by large water grinding. The allowance of steel is generally about 50-60 wires. In the plastic mold, the accuracy requirements of mold kernel and sliding block are quite high. Therefore, before processing the workpiece, the dimensions of each part of the workpiece shall be counted to see whether the allowance is sufficient and balanced, In particular, the workpiece with steps must be carefully clamped, so as to know several surfaces of the workpiece reasonably, so as to avoid excessive grinding of the allowance of one surface, resulting in insufficient allowance of other surfaces, resulting in the direct scrapping of the workpiece.

所以（yǐ）在水磨加工過程中首先（xiān）對工件的一個平麵進行（háng）碾磨，盡量選擇變形的一麵先進行碾磨（mó），在控製好餘量，碾磨之前把砂輪修平，開粗前砂輪不要修得太細，大水磨的（de）工作台麵上（shàng）要擦得幹幹淨淨，上磁，啟動電源，抬高機頭，對刀，輕輕地溜一刀，看（kàn）在工件的平麵那（nà）裏擦出火花，抬高10-20絲，開啟自動，再次溜刀，前後左右擺動的行程調節好，邊溜刀（dāo）邊輕輕進刀，開啟切削液進行冷卻，慢慢進刀直到擦出火花，看刻度並把刻度歸零，方便（biàn）記（jì）住加工進了多少餘量，看擦出火花的大小來確定進刀量，由於熱處理的工件較硬，在碾磨的過程中砂輪會很吃（chī）力，非常難啃（kěn），所以要不斷的修複砂輪（lún），確保砂輪的尖銳性，較快的把工件麵（miàn）碾磨好，最後幾刀進幾絲輕輕的（de）光刀，使工件的麵光滑、平。再把光好的麵放在（zài）機台台麵上，進行這個麵的碾磨加工（gōng），通過上述方法（fǎ）進行操作，把工件直接加（jiā）工（gōng）到位。

Therefore, in the process of water grinding, first grind a plane of the workpiece, select the deformed side as much as possible, grind it first, control the allowance, flatten the grinding wheel before grinding, do not repair the grinding wheel too fine before roughing, wipe the worktable of the large water mill clean, apply magnetism, start the power supply, raise the machine head, set the knife, and slide the knife gently, Look at the spark on the plane of the workpiece, raise it by 10-20 wires, turn on the automatic, slide the tool again, adjust the stroke of swinging back and forth, feed gently while sliding the tool, turn on the cutting fluid for cooling, feed slowly until the spark is rubbed, look at the scale and return the scale to zero, so as to remember how much allowance has been processed, and determine the feed amount by looking at the size of the spark, As the heat-treated workpiece is hard, the grinding wheel will be very difficult to chew in the grinding process, so it is necessary to constantly repair the grinding wheel to ensure the sharpness of the grinding wheel, grind the workpiece surface quickly, and finally insert a few light knives into the last few knives to make the surface of the workpiece smooth and flat. Then put the polished surface on the machine table, grind and process this surface, and operate through the above methods to directly process the workpiece in place.

再以碾磨好的上下麵為基準麵，借助於PS治具打直角，不同的工件采（cǎi）用不（bú）同（tóng）的裝（zhuāng）夾（jiá）方法，用（yòng）光（guāng）好（hǎo）的上下麵死貼PS的兩（liǎng）個垂（chuí）直（zhí）麵，再（zài）用扳手鎖緊，工件的另一麵不要超出（chū）PS的側麵，把PS擦幹淨，PS的正麵放在台麵上進行碾磨（mó），見光就止，再停機，把PS拿下來，弄幹淨，台麵擦幹淨，以確保工件的垂直（zhí）度，再把PS的側麵平放在工作台麵上，上磁；把工件的（de）這個麵給光出來，控製好餘量，再把工件從PS中拿出來，這裏一定（dìng）要注（zhù）意，工件的（de）毛刺一定要清理幹淨，工作台麵一定要（yào）弄幹淨，不然會影響（xiǎng）工件的垂直度（dù）。

Then, take the milled upper and lower parts as the datum plane, make a right angle with the help of PS fixture, adopt different clamping methods for different workpieces, stick the two vertical planes of PS with the polished upper and lower parts, and then lock them with a wrench. The other side of the workpiece shall not exceed the side of PS, wipe the PS clean, put the front side of PS on the table for grinding, stop at the sight of light, stop the machine, take down the PS and clean it, Clean the worktable to ensure the verticality of the workpiece, and then place the side of PS flat on the worktable for magnetization; Light this surface of the workpiece, control the allowance, and then take the workpiece out of the PS. here, we must pay attention to that the burrs of the workpiece must be cleaned, and the worktable must be cleaned, otherwise the perpendicularity of the workpiece will be affected.

對工件進（jìn）行檢測，把（bǎ）通過檢測儀器測出工件的垂直度，前後相差多少絲，若垂直度（dù）不合格，工件通過上（shàng）述方法再次對工件進行打（dǎ）直角處（chù）理；在公差範圍內合格，再對其它兩個麵（miàn）進行碾磨加工（gōng），把工件的尺寸加工到位，值得注意的事，不同的工件有不同的加（jiā）工方（fāng）式和方法，無論加工那（nà）個麵，都要把工件的毛刺（cì）除幹淨，機台台麵擦（cā）幹淨，以（yǐ）確保工件的精度。

Detect the workpiece, measure the perpendicularity of the workpiece through the detection instrument, and the difference between the front and back. If the perpendicularity is unqualified, the workpiece shall be right angled again through the above methods; If it is qualified within the tolerance range, grind the other two surfaces and process the dimensions of the workpiece in place. It is worth noting that different workpieces have different processing methods and methods. No matter which surface is processed, the burr of the workpiece shall be removed and the machine table surface shall be wiped clean to ensure the accuracy of the workpiece.

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