塑膠產品頂白和爆裂是注塑件加工廠家比較(jiào)經常發生的質量問題,這個性(xìng)質是非常嚴重,那麽來看看注塑模具產品頂白和爆(bào)裂現象的處理方法吧。
Top whiteness and burst of plastic products are common quality problems in injection molding manufacturers. This nature is very serious. Let's take a look at the treatment methods of top whiteness and burst of injection mold products.
在注塑生產過程中常常遇到產品頂(dǐng)白的現(xiàn)象,很多注塑廠家(jiā)遇上這種現象時,為了趕貨隻好作臨(lín)時的解決辦法(fǎ)就是使用脫模劑。但使用脫模劑又會直接影響產品的外觀,甚至(zhì)用多(duō)了會破產品的塑料性質從而降低產品的日(rì)後使用功效。而且使用脫模劑也(yě)增加了生產成本。所以,廠家要解決(jué)產品頂白現象好是從模具頂出結構入手。
In the process of injection molding production, we often encounter the phenomenon of product top white. When many injection molding manufacturers encounter this phenomenon, they have to make a temporary solution in order to catch up with the goods, that is, to use release agent. However, the use of mold release agent will directly affect the appearance of the product, and even more use will break the plastic properties of the product, thereby reducing the future use efficiency of the product. And the use of mold release agent also increases the production cost. Therefore, the best way for manufacturers to solve the product top white phenomenon is to start with the mold ejection structure.
廠家要徹底解決(jué)產品頂(dǐng)白現象,必須檢(jiǎn)查在頂白的部位是否能加頂針(zhēn),是否有骨位沒有省光省滑,如果有骨位還存在火花紋沒省(shěng)幹淨是易(yì)造成頂(dǐng)白的。再有一個原因是產品某部位出模斜度不夠,如果是這個原因就必須重新(xīn)加工,保(bǎo)證有足夠的出模斜度才可以切斷頂白現象的,否則任你如何省光省滑或加頂(dǐng)針都無法徹底解決頂白的。
In order to completely solve the phenomenon of product top white, the manufacturer must check whether the thimble can be added to the top white part, whether there is a bone position that is not light and slippery, and if there is a bone position that still has spark lines that are not clean, it is easy to cause top white. Another reason is that the mold inclination of a part of the product is not enough. If this is the reason, it must be reprocessed to ensure that there is enough mold inclination to cut off the top white phenomenon. Otherwise, no matter how you save light and slip or add a thimble, you can't completely solve the top white problem.

那模具產品爆裂主要是怎麽形成的,生(shēng)產黑色的材料爆裂,客戶一般都會懷疑是不是水口料加得太多。因(yīn)為加水口料是導致爆裂的一種原因。
How is the burst of mold products mainly formed? When producing black materials, customers generally doubt whether the nozzle material is added too much. Because adding water is a cause of cracking.
還有一種隻要輕輕一按就爆裂,那個位置主要是結合線,就是注塑件加工廠家在(zài)設計進膠點的時候沒有設計到位,將熔接(jiē)線做在有碰穿孔(kǒng)的頂端。也是靠外麵比較薄的位置。特別是生產ABS料,很容易斷。有(yǒu)經(jīng)驗的設計工程師(shī),會先評審好進膠(jiāo)點,通過進膠點(diǎn),把熔接線趕到不會(huì)產生爆裂的位置。
There is another kind that will burst as long as you press it gently. That position is mainly the bonding line, that is, the injection molding manufacturer did not design the glue inlet point in place, and made the welding line at the top of the perforation. It is also a thin position on the outside. Especially in the production of ABS materials, it is easy to break. Experienced design engineers will first review the glue entry point and drive the welding line to the position where it will not burst through the glue entry point.
濟南注塑加工廠家的注塑員工離崗後,時間超過20分鍾,重新上崗的(de)時候,沒有將(jiāng)在炮筒裏麵時(shí)間過久導致膠料變質的廢膠先射掉。就直接生產出(chū)來,也會導(dǎo)致(zhì)爆(bào)裂。這種情況,品質要分析出來會比(bǐ)較困難。
After the injection molding staff of Jinan injection molding processing factory left their posts for more than 20 minutes, they did not shoot out the waste rubber that had been in the barrel for too long, resulting in the deterioration of the rubber material. If it is produced directly, it will also lead to bursting. In this case, it will be difficult to analyze the quality.
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